We always purchase steel from certified steel mills or distributors who provide official steel mill certification for each shipment.
During the past decade, our factory has successfully adapted two distinct production methods for standard and custom products in order to better serve our customers’ needs. We have achieved full automation for standardized products and high efficiency for customized products. Here you will find information on how we work together with you step by step from the quotation and design process to delivery.
Floor plan estimation: generate the list of product component, specification, and quantity from the floor plan layout
Make quotation based on the product list
Confirm details on the standard products: color, branded logo, packaging specification, and etc.
Make quotation based on customer’s existing drawing or make our own design and drawing based on customer’s requirement
Design drawing modification and confirmation
Confirm quotation, tooling cost, and packaging specification
Prototyping and sample confirmation
Our guarantee of good product quality starts from certified and environmentally friendly raw materials.
Steel and coating powder are the two main raw materials for our products.
We always purchase steel from certified steel mills or distributors who provide official steel mill certification for each shipment.
Some of our clients would require additional 3rd party inspection such as SGS on the raw material used for each shipment and we have passed all the inspections during the past 8 years with an approval rate of 100%.
Unlike other suppliers, we know very well about the unique properties of each type of steel, and we match the most suitable type of steel with our products.
We also purchase the coating powder from professional manufacturers that use high quality and environmental-friendly material only. We require our coating powder supplier to submit the lab testing reports on their raw material and finished products every quarter to ensure the coating powder we receive is durable, long-lasting, and greener.
Compared to the traditional production-oriented enterprises, our factory has a much higher degree of automation than theirs.We have two laser cutting lines,It consists of 7 laser cutting machines. They can realizes automatic loading and unloading of raw materials, and all machines can be operated by only one person, it greatly reducing labor costs.
Besides we have 12 punch machines, 6 CNC bending machines and 1 automatic bending center. The automatic bending center greatly saves labor costs, and compared to manual bending, automated bending center can greatly improve accuracy and efficiency.
About Powder coating, Our factory has its own powder coating line, which can achieve powder coat of products up to 12 meters long.
Powder Coating is the last and one of the most important procedures in the production process. We are very proud of our highly advanced automatic powder coating lines that provide durable, consistent, and colorful surface for our products.
We use more expensive phosphorus-free degreasant and silane treatment agent in our pretreatment because we care about our environment. All the used chemical products will be collected and processed in our in-house waste recycling station before sending to state-owned waste recycling station for further processing.
The precision starts with the high requirement of the drawings from our technical department. The production strictly follows the instructions from the drawings. Our QC team will do the random inspection during the manufacturing process. After production, we assemble the product before and after powder coating to check the sizes. We generate a detailed QC report before sending out the products.